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An advanced performance-based method for soft and abrupt fault diagnosis of industrial gas turbines

Lookup NU author(s): Dr Ivan CK TamORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

Integrating gas turbines with intermittent renewable energy must operate for prolonged periods under transient conditions. Existing research on fault diagnosis in such systems has concentrated on the primary rotating components in steady-state conditions. There is a gap in investigating the interplay between shaft bearing failure and performance metrics, as well as fault identification under transient conditions. This study aims to identify faults not only in the main rotating components but also in the shaft bearings under transient conditions. Firstly, the performance model and fault propagation model of gas turbines are established, and the influence of bearing fault on the whole engine performance is analysed. Then, the fault diagnosis method is determined and the dynamic effects are compensated in fault identification at each time interval. Finally, the steady-state and transient fault diagnosis are carried out considering the constant and sudden faults for the main rotating components and bearings. The average run time and maximum error during the engine life cycle are 0.1064 s and 0.0086%. For the proposed dynamic effects compensation method, the average computation time and peak error at every moment are 0.1152 s and 0.0143%, clearly superior to the benchmark method. These results provide evidence that the proposed method can correctly diagnose the fault of the main rotating components and shaft bearings under transient conditions. Therefore, the findings mark an advancement in real-time fault diagnostic techniques, ultimately enhancing engine availability while upholding secure and affordable energy production.


Publication metadata

Author(s): Chen YZ, Zhang WG, Tsoutsanis E, Zhao J, Tam ICK, Gou LF

Publication type: Article

Publication status: Published

Journal: Energy

Year: 2025

Volume: 321

Print publication date: 15/04/2025

Online publication date: 03/03/2025

Acceptance date: 27/02/2025

Date deposited: 06/03/2025

ISSN (print): 1873-6785

ISSN (electronic): 0360-5442

Publisher: Elsevier

URL: https://doi.org/10.1016/j.energy.2025.135358

DOI: 10.1016/j.energy.2025.135358

ePrints DOI: 10.57711/62b9-kg78

Notes: Highlights •Effect of shaft bearing fault is analyzed in terms of performance parameters. •Effect of a shaft bearing fault on fault identification is examined. •The proposed method can diagnose faults correctly under steady-state conditions. •A given fault can be accurately tracked in real-time under transient conditions. •Diagnostic accuracy is not compromised by a sudden fault in transient conditions.


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