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Exploring the impact of ionomer content and distribution on inkjet printed cathodes for anion exchange membrane fuel cells

Lookup NU author(s): Professor Marc Secanell GallartORCiD

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This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0).


Abstract

Electrode composition optimization is critical to achieving high and stable anion exchange membrane fuel cell (AEMFC) performance. In this article, inkjet printing is pioneered as a method to fabricate AEMFC electrodes with varying and graded cathode ionomer loading in order to assess its impact on electrode electrochemical properties, cell performance and stability. Inkjet printed catalyst layers (CLs) exhibited decreasing porosity with increasing ionomer content, maintaining a constant active area at 50 °C under fully humidified conditions. The increase in active area and ionic conductivity with increasing ionomer content was detectable only at higher temperatures. At 60 °C with 90% relative humidity inlet gases, the AEMFCs with cathode electrodes with optimal 20 wt% uniform ionomer content achieved a highly repeatable and stable performance of 0.53 W/cm2 with a total loading of 0.3 mgPt/cmCL2. Grading the cathode ionomer content, with higher concentration near the membrane and lower near the gas diffusion layer (GDL), does not improve cell performance, indicating neither cathode conductivity nor mass transport limits performance. When tested at 80 °C, AEMFCs with a graded cathode ionomer structure (30 wt% near the membrane and 20 wt% near the GDL) demonstrated improved stability compared to those with a uniform 20 wt% ionomer content. This stability improvement is attributed to better water retention with more cathode ionomer content, as evidenced by the cell’s ability to maintain low resistance.


Publication metadata

Author(s): Liu J, Secanell M

Publication type: Article

Publication status: Published

Journal: Electrochimica Acta

Year: 2025

Volume: 509

Print publication date: 01/01/2025

Online publication date: 03/11/2024

Acceptance date: 28/10/2024

Date deposited: 14/02/2025

ISSN (electronic): 1873-3859

Publisher: Elsevier

URL: https://doi.org/10.1016/j.electacta.2024.145293

DOI: 10.1016/j.electacta.2024.145293

Data Access Statement: Data will be made available on request.


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Funding

Funder referenceFunder name
Canada First Research Excellence Fund (https://futureenergysystems.ca; Grant No. T06-P04)
China Scholarship Council (CSC) PhD fellowship
Natural Sciences and Engineering Council of Canada (NSERC) Discovery grant (RGPIN-2022-03632)
NSERC - Alberta Innovates Advance Program (Agreement Number: 222301497)

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